Forging Studio Quoting & Time Management

锻造工坊的计件报价与工时管理

type:tutorial · level:intermediate · material:copper · material:brass · scale:decorative-object · scale:industrial · equipment:furnace · equipment:hand-tools · stage:forming · stage:finishing

标签:工作室经营, 报价, 火次, 工时管理, 验收标准

锻造报价按"火次"估算:每火含加热(约 15–20 min/炉)与锻打,单件报价 = 料费×1.1 + 火次×单火工费 + 精整工时×时薪。工时管理要点:退火与酸洗占全工时 20–30%,宜批量集中在下班前处理;订单按火次排产,同炉位集中加热不同工件提高炉效;复杂件预留 1 火返修。接单须注明锤纹允许差异范围,避免手作件被按机加工公差验收。

Forging quotes are built on "heats": each heat includes heating (~15–20 min per furnace load) and striking; piece price = material × 1.1 + heats × per-heat rate + finishing hours × shop rate. Time management: annealing and pickling eat 20–30% of total hours, so batch them end-of-day; schedule orders by heats and cluster different parts per furnace load for efficiency; reserve one extra heat for rework on complex pieces. Contracts must state the acceptable hammer-mark variation — hand-forged work should not be accepted against machining tolerances. ---