Dewaxing & Burnout: Schedule & Curves

脱蜡(蒸蜡/焙烧)工艺与温度曲线

type:tutorial · level:intermediate · variant:lost-foam · variant:castable-resin · equipment:furnace · stage:patternmaking

标签:脱蜡, 焙烧, 温度曲线, 蒸汽脱蜡

脱蜡有两种主流方式:蒸汽脱蜡(0.3–0.6 MPa 蒸汽,约 15–30 分钟,蜡回收率高)与高温焙烧(箱式炉升温至 650–850℃,蜡汽化并烧尽残留)。焙烧同时去除型壳水分与有机结合剂,并让壳达到浇注温度(热壳浇注可减少冷隔)。推荐曲线:室温→150℃(排湿,1 h)→300℃(蜡软化流出)→650℃(保温 1–2 h 完全烧净)→随炉冷却或保温待浇。严禁升温过快,否则型壳炸裂。

Dewaxing has two routes: steam autoclave (0.3–0.6 MPa, ~15–30 min, high wax recovery) and high-temp burnout (box furnace to 650–850℃, vaporizing and burning out wax). Burnout also removes shell moisture and organic binder and brings the shell to pour temperature (hot-shell pouring reduces cold shuts). Recommended curve: RT → 150℃ (dry, 1 h) → 300℃ (wax softens/out) → 650℃ (hold 1–2 h) → cool or hold for pour. Never ramp too fast or the shell shatters. ---