Slurry Coating (Shell Building) Step by Step

挂浆(壳体制作)步骤详解

type:tutorial · level:intermediate · variant:ceramic-shell · variant:plaster-investment · scale:decorative-object · scale:monumental · stage:patternmaking

标签:挂浆, 型壳, 粘结剂, 耐火砂

陶瓷壳挂浆是反复"沾浆—撒砂—干燥"的循环。第一层用细砂(80–120 目)沾预湿浆(硅溶胶或水解乙酯),确保拓印蜡模细节;之后每层砂目递增(至 30–50 目)并干燥 1–4 小时。石膏型则一次性真空灌注石膏浆,振动排气后自然固化。层数决定壳厚:小件 6–8 层,大件 10–12 层。每层必须彻底干透,否则脱蜡时爆裂。

Ceramic-shell building is a repeated dip–stucco–dry cycle. The first coat uses fine sand (80–120 mesh) with pre-wet slurry (colloidal silica or ethyl silicate) to capture detail; later coats use coarser sand (to 30–50 mesh), each drying 1–4 h. Plaster investment is a one-shot vacuum-poured gypsum slurry, vibrated to de-air and cured. Coat count sets shell thickness: 6–8 for small, 10–12 for large. Every layer must be fully dry or the shell cracks during dewaxing. ---