Sprue & Gating System Design

树状浇道系统设计

type:tutorial · level:advanced · material:bronze · variant:centrifugal · variant:vacuum-pressure · scale:jewellery · scale:decorative-object · equipment:furnace · equipment:centrifugal-machine · stage:patternmaking · stage:pouring

标签:浇道, 浇注系统, 补缩, 离心铸造

浇道系统决定充型与补缩。基本原则:浇口杯→直浇道→横浇道→内浇口,内浇口应开在铸件最厚处以便补缩。蜡树(多件焊在一根直浇道上)可提高产量,但须保证每件的液态金属都能顺畅到达。离心铸造时直浇道居中、铸件沿径向分布;真空浇注则靠负压吸满薄壁。常见错误:内浇口过细(冷隔)、浇道比铸件薄(提前凝固堵死)、排气孔缺失(气孔)。

The gating system controls fill and feeding. Principle: pouring cup → sprue → runner → gate, with the gate at the thickest section for feeding. A wax tree (multiple parts welded to one sprue) boosts yield, but every part must be reachable by liquid metal. In centrifugal casting the sprue is central with parts radial; vacuum casting uses negative pressure to fill thin walls. Common errors: gate too thin (cold shut), runner thinner than the part (freezes early), no vent (gas porosity). ---