Defect: Flange Wrinkling & Wall Scoring

缺陷:凸缘起皱与侧壁拉毛

type:troubleshooting · level:beginner · material:copper · scale:decorative-object · equipment:hand-tools · stage:pouring

标签:起皱, 拉毛, 压边不足, 模具光洁度

凸缘起皱多因压边力不足或坯料相对厚度 t/D₀ 过小(薄料更易皱);侧壁拉毛则源于模具表面粗糙、润滑不均或异物。处理:提高压边力、增设拉深筋、研磨凹模至 Ra≤0.4 μm、彻底清洁并重新均匀涂油。装饰铜件尤其要保证凹模镜面,避免表面留痕。

Flange wrinkling usually means insufficient hold force or too-low relative thickness t/D₀ (thin stock wrinkles easily); wall scoring comes from rough die surfaces, uneven lube, or debris. Fix by raising hold force, adding draw beads, polishing the die to Ra≤0.4 μm, and cleaning then re-oiling evenly. Decorative copper demands a mirror die to avoid surface marks. ---