r-value & n-value: Sheet Metal Science
r 值与 n 值:深冲材料科学速成
标签:r值, n值, 加工硬化, 塑性应变比, 拉伸试验
深冲性能两个量化指标:r 值(塑性应变比,ASTM E517 拉伸试验测宽向/厚向应变比)越大越抗变薄,紫铜 r ≥0.9、无氧铜可达 1.1,极限拉深比可提到 2.0;n 值(加工硬化指数,按 Hollomon σ=Kεⁿ 拟合)越大应变越易均匀分散,铜合金 n 为 0.3–0.5,半硬态 H65 的 n 偏低拉深必裂。采购时向铜带厂索取 0°/45°/90° 三方向实测单,Δr=(r0+r90−2r45)/2 用于评估制耳。退火制度(450–550 °C 保温 1–2 h)直接重塑这两项指标,是拉深工艺窗口的根。
Two numbers govern drawability: r (plastic strain ratio per ASTM E517, width/thickness strain in tension) — higher resists thinning; copper sits at r ≥0.9 and oxygen-free grades reach 1.1, lifting the limiting draw ratio toward 2.0. n (work-hardening exponent from Hollomon σ=Kεⁿ) spreads strain evenly; copper alloys run n = 0.3–0.5, and half-hard H65 with low n tears. Ask the mill for 0°/45°/90° test data and compute Δr=(r0+r90−2r45)/2 for earing risk. Annealing (450–550 °C, 1–2 h) resets both — it is the root of your process window.